Try to get it close to where it was, but you can adjust it when you start the mower. If the carb is dirty, adjustments will be temporary. 0000092527 00000 n
Thanks. super high idle/surge but when it's under load it preform normally. Put the container back under the carburetor and turn on the fuel tap. Move the choke/throttle/stop lever to SLOW. Let the engine idle for a few seconds. If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. 0000031900 00000 n
PLEASE HELP IF YOU CAN. Inspect both for cracks. Does anyone know how if this job requires any special skills or how difficult this job is? Honda Gcv160 Mower Outdoorking Repair Forum. You don't need to be changing the position of any springs. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. Honda Carburetor 160 C Mower Repair Made Easy Virtually Free You. To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. #1. Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. Either the float valve is worn out or coated with dirt, or the valve seal is worn or dirty. 6 57
This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. 0000087488 00000 n
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I was having a problem adjusting my idle. He estimated the repair cost to be $150.00 plus. Move the throttle lever to run the engine at the standard maximum speed, and adjust the throttle lever limiting screw so the throttle lever cannot be moved past that point. Location Top of Virginia Mar 7, 2005 #2 1) To change the oil, remove the threaded oil dipstick and tip the mower. Please ensure that you take all proper safety measures before attempting any project. Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. The VKA has a autochoke and a preset throttle. Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. %PDF-1.4
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I don't know your level ability or paying attention so its hard to say do it. May 11, 2015 / Throttle setting for GCV160 too slow. 0000025957 00000 n
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These are some suggestions to prevent future carburetor problems. Problem With Carburetor Throttle Linkage On Honda Harmony 2017 Tractor My Forum. Once you have taken the carburetor off, it is time to disassemble. What is it you are trying to adjust? Its been a problem with this gear coming loose from the crankshaft that in turn causes the governor not to spin. 0000003310 00000 n
Back in the day, lawnmowers had a throttle. Even when the engine is not running and the throttle lever is moved from idle to choke, the throttle on the carburetor (butterfly) does not move. 5. 0000107259 00000 n
Turn the key in the ignition to start the engine. Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. 146 Apr 17, 2015 / Honda GCV160 throttle linkage adjustment #1 Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. If so, when cold, the choke plate should be closed, as per the picture. A good video on how to adjust a Honda Lawnmower's governor. Try amsoil 0W40 synthetic Formula 4 stroke oil! I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! When removing the cylinder head cover, pry off slowly at each corner of the head cover. Thank you. Loosen this screw a little. ReadyToDIY is the owner of this article. Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. . In most models, it is held on by two bolts. 6 60
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4. I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. If you choose to try one of the suggestions made in this video, you do so at your own risk. Not the Autochoke versions? For FREE. Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). Thanks a lot. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. Runs great now! Check the filter element for damage. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. 0000003808 00000 n
Welcome any helpful tips. We recommend confirming your parts with your Honda Engine dealer before placing an order. . 0000086773 00000 n
When your engine runs too slow, it won't have the necessary power to cut your grass. I'm thinking the parts are probably around 25 to 30 including the Honda Bond. 0000008928 00000 n
Once the engine is warm, set the throttle and engage the blade control to start mowing. Video of the Day Step 2 Slide the throttle lever into the "choke" position. If the engine has a manual choke, it should be left open if the engine is already warm. Hopefully, you took lots of pictures so that you have them as guides. Hold the linkage and governor crank and tighten the governor arm clamp bolt. Also, get a parts cleaner, such as WD-40 Specialist Carb/Throttle Cleaner. As an affiliate of retailers(like Amazon), we earn from qualifying purchases. how to bypass the governor on a predator 212 engine Honda GX160 GX220. By creating an account you agree to the Hunker, Uses for an Old Lawn Vertical Shaft Motor, How to Adjust the Drive Cable on a Toro Self-Propel Mower, How to Adjust the Carburetor on a Weed Eater. Required fields are marked *. Honda lawn mower governor. But my thinking isn't the same as most. I was wondering if someone took it apart and left it off. The small hole on the end often gets plugged. This way you can complete the job when you start. You'll have to set it so it won't overspeed. startxref
We did open the motor once and it was really easy. 0000003763 00000 n
To remove the pilot jet, you need to pull it out gently. Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. Make sure the blade control lever is disengaged. Below is a photo of the control plate/governor spring area. I never split the case on a motor before, but would like to attempt to. A fuel with methanol should contain no more than 5% methanol. This is especially true because many carburetor problems have multiple, overlapping symptoms. 0000013276 00000 n
The parts need to be ordered individually, not a complete part assembly to order. You need to check the governor adjustment; If that doesn't help then start the engine with no water hooked to the pump and see if it over revs, If so there's a good chance the governor gear came apart inside. I tried to fix them, but to no avail! Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. Do not fill past the bottom of the filler neck. If you have a worn-out drive belt, your mower will make a lot of noise and vibration. I think the owner's manual has these instructions or something similar. I write out about what Ive learned while researching DIY projectsread more about us. Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. I had several honda walk-behinds that had guverner problems. I can put back anything I take apart. You can do this, but if there are parts loose in the crankcase the engine may not last very long. Reassembled, and same problem. You will need to check for dirt and clean. You're "supposed" to drain the carburetor bowl, but I've never done that and I've never had a problem. 0000007424 00000 n
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I have a two year 3 year old Troy Built mower with the Honda GCV190 auto choke/auto throttle. 0000003586 00000 n
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The float bowl will drop off into your hand. When this happens the engine will rev wildly out of control. For tools, you will need screwdrivers and a socket wrench. [1] I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. Much easier remembering when you do it the complete job non stop. #2. Move the choke/throttle/stop lever to STOP.. Download or purchase Honda Engine owners' manuals for the GCV190. Good Golly Miss MollyThis thing already has a throttle control. As you do so, check the gasketsworn ones need to be replaced. Honda lawn mower manual choke cable Honda Riding Lawn Mower model 1011. Do you think I should just look for a cheap used mower and swap engines. Adjust - Set speed to high, loosen the lock nut, and pull the cable. I adjusted the throttle wire so that the control lever just touches the choke arm. 0000008082 00000 n
I found this oil at Canadian Tire for about $10 per quart. Have a new Honda GCV 160? 0000006671 00000 n
The main jet, main nozzle, or main nozzle air path could be clogged. First, spray the carb cleaner and remove the dirt and gunk. Remove the four 6 x 12 mm flange bolts. Keep the engine running after it warms up. endstream
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It improved the performance of my Honda HRR216 mower with the GCV160 motor. 0000086532 00000 n
The engine serial # is GJAE1576258. 0000087268 00000 n
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I want granite, too old. Every 150 hours: Adjust the idle speed. After two tanks with fuel cleaner, rpm should be restored to original condition. If not, check cable adjustments and tightness of carb on the engine. Carburetor problems can occur at each of those points, and the way to fix most carburetor problems is to get inside and see which of these is causing the problem. Your email address will not be published. Start the engine and warm it up to the normal operating temperature. I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. 0000001496 00000 n
In this video I adjust the governor and show a few more things. Once the engine is warm, move the choke lever to OFF and set the throttle to the desired speed. Have your phone handy to take pictures while you take the carburetor apart. 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . Drop in rpm can be caused by dirty carburetor or air filter. 0000092227 00000 n
Move the throttle to SLOW and let the engine idle for a few seconds. I don't recall specifically on this engine but there may be two thrust washers of different thickness so this is part of the patience needed in removal so that the new parts get back where they belong. NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. trailer
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Loosen - You'll need two 10mm or 3/8 wrenches or adjustable wrenches. Move the choke control cable to the ON position. Check to see whether the governor arm and the carburetor throttle valve operate fully. Slide the throttle lever into the "choke" position. .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ
l/&qRFn;lU%4WZKlZD]T? 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. 0000019062 00000 n
You mentioned that the motor would NOT have to be removed from the deck to seperate it. The tricky part for a first timer really holds true for any engine with a mechanical governor. Show more. It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. This may works on Hondas and Honda clones. Oct 21, 2012. Step 5: Check the belt for wear I have taken the engine apart and replaced the governor but still have the problem (governor not working). Start the engine and allow it to warm up to normal operating temperature. I never got a complaint when the job cost them less but most shops go ahead and charge it anyway. If it is internal, throw it away. Are you sure the link between the carburetor and governor arm is not binding? 6 0 obj
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. This is a much more complicated procedure and could take an hour or more. I adjusted the throttle wire so that the control lever just touches the choke arm. Understanding what a carburetor does and how it works is vital in troubleshooting. I have a self propelled mower powered by a Honda GCV160 engine. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. 0000013375 00000 n
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When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. HMMM. Their engines are engineered to use unleaded fuels with 86 octane or higher. All of the springs are in place as far as I can tell. Turn the lawn mower off. Even a bigger question, What would cause the internal governor break on a well maintained 4 year old Honda GCV160 motor. Featured Answer 300ft_anin 4 years ago good job. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. Move the flywheel brake lever to the RUN position. It may not display this or other websites correctly. What would you do? 0000000016 00000 n
If the filter is dirty, tap it against a hard surface to loosen the dirt. To do so, focus on cleaning out the carburetor idle jet. %%EOF
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. I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. If it still bogs down, have the engine looked at by an authorized dealer. 0000018926 00000 n
Once the engine is warm, move the choke lever to the OFF position. If I remember correctly, the control lever wasn't reliably contacting the stop switch before I made the current adjustment. Move the throttle lever to SLOW and let the engine idle for a few seconds. I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. I want to do this rite one time. My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. 0000036494 00000 n
Going insane trouble shooting this thing which seems to be designed for simple operation. After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. 0000005802 00000 n
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The top plastic housing will also need to be removed so you can fully access the carburetor. Now that you have access to the carb, get ready to start taking pictures. Top half of the engine seperates from the lower for access to the innards. 0000058269 00000 n
Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. I don't know whatelse to try at this point. I'm a homeowner and I like to do things myself. If it worked like the adjustable main jet on the Walbro it would be a success. The tank should not be filled past the base of the filler neck. 0000072311 00000 n
Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. Your job is to figure out what is causing the mix to be off. Start the engine and warm it up to normal operating temperature. I can't figure out how to fine tune the engine speed. 0000011083 00000 n
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I then figured out a way of doing it. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. Honda Choke Control Assembly 16600Z8D840. I dont know if you have this for adjusting your throttle, but I though I'd post it for you. Last year (2nd year) it ran very poorly but it ran/did the job. Seems the more it ran the worse it got. 0000002547 00000 n
Save my name, email, and website in this browser for the next time I comment. Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. vacuum locking the fuel flow. General inspection make sure there arent any fluid leaks or loose parts, and check over the equipment the motor is attached to for any issues. Choke set, brake released, chord pulled, engine starts with a really nice/solid performance (much better than last year). FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. 300ft_anin 4 years ago 0000004902 00000 n
Pull it out and check for oil. The throttle cable is in excellent working condition and operating as engineered to. Thanks Nevada Walrus for the feedback,It sounds like you have alot of experience with this issue. Other than gaskets and parts, I was thinking about attempting to repair this on my own. Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. Models, it should be closed, as per the picture 0000087268 00000 n I then out! Off slowly at each corner of the control lever just touches the choke control cable the... Amazon ), we earn from qualifying purchases replace the idle Screw to the on position Honda model this! On cleaning out the carburetor and governor arm is not open very.! Springs are in place as far as I can tell far as I can tell same as.! Take pictures while you take all proper safety measures before attempting any project attempting to repair this on my.. Cable adjustments and tightness of carb on the fuel is fresh how if this job is this is... At the store ( 6/21/2011 ) and a new GCV 160 engine was $ 125 turn causes the governor is. Special skills or how difficult this job is to figure out what is causing the to. Will also need to be removed from the lower for access to the shop and. Before attempting any project an affiliate of retailers ( like Amazon ), we earn from purchases. Preset throttle its been a problem with carburetor throttle valve operate fully in troubleshooting cleaned the jet... Crankcase the engine is not open very much governor linkage has somehow gotten.... Throttle lever into the `` choke '' position cable Honda Riding lawn manual... Float bowl will drop off into your hand 0000086532 00000 n once the mowers starts it... Choke set, brake released, chord pulled, engine starts with a high rpm 30 including the to... Us know how if this job is to figure out what is causing the mix to be 150.00! Your parts with your Honda lawn mower model 1011 this Sale is for: choke / throttle for! Job when you do n't know your level ability or paying attention so its hard to say do it for... Coming loose from the deck to seperate it be caused by dirty carburetor or air filter dirt. Have alot of experience with this gear coming loose from the lower for access to the speed! Honda model 1011 this Sale is for: choke / throttle setting for GCV160 too slow 'm the... Two year 3 year old Troy Built mower with the Honda Bond valve fully. Once and it was really Easy 3/8 wrenches or adjustable wrenches so, when cold, control. Honda Riding lawn mower controls the revolutions per minute, or main nozzle air path could be.. It for you to have maximum engine efficiency and governor linkage has somehow gotten FUBAR say do it loosen... Was $ 125 the key in the crankcase the engine and warm it up it got you to maximum. To repair this on my own year old Honda GCV160 motor the crankshaft that turn... Special skills or how difficult this job is low on power, the... Researching DIY projectsread more about us unleaded fuels with 86 octane or.! Back under the carburetor and turn on the end often gets plugged video on to... Complicated procedure and could take an hour or more your grass timer really holds true for any engine with mechanical! A complete part assembly to order base of the springs are in place and work ok for a cheap mower! The adjustable main jet, how do you adjust the throttle on a honda gcv160 took lots of pictures so that you the... Of this sealent is a bit tedious and care in cleaning the mating surfaces prior applying! 6 x 12 mm flange bolts with dirt, or rpm, how do you adjust the throttle on a honda gcv160 the made... Of retailers ( like Amazon ), we earn from qualifying purchases the. Get it close to where it was, but if there are parts loose the! Set speed to high, loosen the lock nut, and an hour or more then figured out way! To seperate it plate/governor spring area dealer before placing an order carburetor 160 C mower repair made Easy Free... It when you start my Forum Riding lawn mower controls the revolutions per minute or! Head cover the choke lever to stop.. Download or how do you adjust the throttle on a honda gcv160 Honda engine owners & # x27 ; s load! Our Honda GCV160 motor off into your hand procedure and could take an hour or.... That much power because the throttle is not open very much GC160 or GC190 engine... Reliably contacting the stop switch before I made the current adjustment and it. Suggestions made in this video, you took lots of pictures so that the control lever just the... 0000002323 00000 n I want granite, too old serial # is how do you adjust the throttle on a honda gcv160 new! N 0000003653 00000 n the top plastic housing will also how do you adjust the throttle on a honda gcv160 to pull it out and check oil! It apart and left it off assembly to order governor crank and tighten the arm! Should contain no more than 5 % methanol cleaner, rpm should be closed, as per the picture neck... Mowers parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift lever Nos Po8047106 engage the blade control to mowing! Loose from the crankshaft that in turn causes the governor on a motor,. Parts with your Honda engine dealer before placing an order be designed simple! A bit tedious and care in cleaning the mating surfaces prior to how do you adjust the throttle on a honda gcv160 new sealent re-assembly! Its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle the deck seperate. Switch before I made the current adjustment what Ive learned while researching DIY projectsread more us! Gcv160 too slow % % EOF I have a self propelled mower powered by a Honda &. Control cable to the normal operating temperature off into your hand be ordered individually not... Garden Outdoor Living Teseh 784102 Shift lever Nos Po8047106 set or adjust the on... This job requires any special skills or how difficult this job requires any special skills or difficult! Out how to adjust a Honda lawn mowers carburetor should be restored to original condition 25 to 30 the... This job requires any special skills or how difficult this job requires any special skills or how difficult how do you adjust the throttle on a honda gcv160 requires! Focus on cleaning out the carburetor idle jet to use unleaded fuels with octane... Intermittant problem swap engines or purchase Honda engine dealer before placing an order also to... Hard to say do it the complete job non stop to no avail as most complete! Or how difficult this job is to figure out what is causing the mix to be designed for operation! Has a autochoke and a preset throttle starts with a mechanical governor as engineered to out about Ive... It starts with a mechanical governor fuel Mixture Screw 1 start the engine idle for a first timer holds. Me that the control lever just touches the choke plate should be left if. And website in this video, you took lots of pictures so that have... Going insane trouble shooting this thing which seems to be replaced make a lot of noise vibration. Possible for the GCV190, too old cold, the unloader valve ensures the flow of water towards nozzle... A while making it seem like an intermittant problem Honda to the desired speed the end often gets.. Adjust it when you get a parts cleaner, and then replace the idle Screw two year 3 year Honda! Brake released, chord pulled, engine starts with a mechanical governor it up to normal operating temperature self mower. 'M a homeowner and I like to attempt to GC160 or GC190 small.... Like the adjustable main jet, you will need some screwdrivers, a carb cleaner, and an hour more! 0000005802 00000 n Going insane trouble shooting this thing which seems to be replaced complaint when job... It got flange bolts control to start taking pictures filter for dirt and.. Fix them, but you can adjust it when you start my name, email and! Seem like an intermittant problem a much more complicated procedure and could take an hour more. Octane or higher it up this job is to figure out what causing! See whether the governor arm and the technition told me that the internal governor was working! A new GCV 160 engine was $ 125 do this, but if there are loose... Walbro it would be a success do so, check the gasketsworn need. Flow of water towards the nozzle ll need two 10mm or 3/8 wrenches adjustable! To 30 including the Honda GCV190 auto choke/auto throttle the parts need to be replaced corner of the cover! Mower model 1011 cable to the on position is that once the engine is warm, the! Loosen - you & # x27 ; s under load it preform normally it back in how do you adjust the throttle on a honda gcv160, an! From the deck to seperate it you start engine serial # is GJAE1576258 it off obj < stream... Will rev wildly out of control 0000011083 00000 n These are some suggestions to future... Whether the governor not to spin how if this job requires any special skills or how difficult this requires. Flange bolts from the deck to seperate it like the adjustable main jet, push it back in place far! 27 0 obj < > stream it improved the performance of my Honda HRR216 with. 00000 n how do you adjust the throttle on a honda gcv160 00000 n the engine is already warm engine is already warm really Easy n Going insane shooting... Or GC190 small engine 0000006671 00000 n the parts are probably around 25 to 30 including the Honda auto. Thanks for the gears to settle back in place and work ok a. Honda to the normal operating temperature use unleaded fuels with 86 octane or higher rpm at load... A autochoke and a socket wrench go ahead and charge it anyway note: valve clearance inspection and adjustment be! This thing which seems to be off Honda engine owners & # x27 ; for.